Advanced Course(Videos)
GROUP 01 :: Fired Heater | Agitated Vessels | Pumps | Compressors Design & Materials Handling & Pneumatic Conveying
| Topic (9 Videos) | Video Length | Size |
| Fired Heaters Design – Part I Codes, Applications, Components & Burners |
1 hour 01 mins | 148 MB |
| Fired Heaters Design – Part II Fuel types, Fuel Selection, Draft, Atomisers, MOC, Controls, Layout, Procurement strategy |
1 hour 11 mins | 293 MB |
| Fired Heaters Design – Part III Performance measurement, Pollution abatement, PDS, Reference Documents |
1 hour 08 mins | 248 MB |
| Agitated Vessels Design Applications, Configuration, Heat Transfer, Agitators, MOC, PDS, Reference Documents |
1 hour 23 mins | 336 MB |
| Pumps Design – Part I Types, Codes & Standards, Centrifugal pump types, Parts, Process Design, NPSH, Series & parallel operation |
2 hour 23 mins | 563 MB |
| Pumps Design – Part II PD Pump types, Applications, Process Design, Overall pumps: MOC, Process Control, Locations, Procurement strategy, TBE, Reference Docs |
2 hour 11 mins | 483 MB |
| Compressors Design – Part I Types, Applications, Codes, Centrifugal / Reciprocation / Rotary Compressors Process Design |
2 hour 41 mins | 456 MB |
| Compressors Design – Part II Miscellaneous Parts, Process Control, PDS, Locations, MOC, Procurement Strategy / TBE, Reference Cocs |
1 hour 48 mins | 408 MB |
| Materials Handling & Pneumatic Conveying in CPI Codes, Material Properties, Factors Affecting Flow, Material Handling System Types, Pneumatic Conveying systems, Components in Pneumatic Conveying systems, Few System Configurations,Process Calculations for Lean Phase Pneumatic Conveying, Process Data Sheet, Procurement Strategy |
1 hour 36 mins | 289 MB |
GROUP 02 :: Heat Exchangers & optimization using HTRI | Tank, Bullets, Storage Vessels & Vacuum Systems
| Topic (11 Videos) | Video Length | Size |
| Heat Exchangers and Optimisation using HTRI – Part I Fluid Properties, Types of Heat Exchanger, S&T Heat Exchangers – TEMA Types, Comparisons & Usage Applications, Process Design |
1 hour 05 mins | 188 MB |
| Heat Exchangers and Optimisation using HTRI – Part II ACHE, Design Optimisation of S&T and ACHE |
2 hour 08 mins | 510 MB |
| Heat Exchangers and Optimisation using HTRI – Part III Plate and Frame Types, Applications, Process Design |
0 hour 55 mins | 153 MB |
| Heat Exchangers and Optimisation using HTRI – Part IV Other Types – Spiral, Printed Circuit, Twisted Tube, Lamella, Self Cleaning, Gas – Gas Regenerators, Tube-in-Duct, Plate Fin, Cylindrical Graphite Block, Cubic Block Graphite, Electric Heaters |
1 hour 00 mins | 154 MB |
| Heat Exchangers and Optimisation using HTRI – Part V Other Types: Double pipe, Tank coil heaters, Air Fin Vaporisers, Fluidised bed, Special Exchangers |
0 hour 53 mins | 153 MB |
| Heat Exchangers and Optimisation using HTRI – Part VI Reboiler types, Process Design, S&T and ACHE Piping and Locations in plot |
0 hour 53 mins | 126 MB |
| Heat Exchangers and Optimisation using HTRI – Part VII Process Control of S&T and ACHE, Pinch Technology, PDS, Procurement Strategy, Reference Docs and HTRI Usage in Process Design |
2 hour 04 mins | 439 MB |
| Tanks & Pressure Vessels – Part I Definition, Types, Codes, General Appurtanances, Tank Breathing as per API 2000 |
1 hour 20 mins | 215 MB |
| Tanks & Pressure Vessels – Part II Sizing, PDS, Procurement strategy, MOC, Reference Docs |
1 hour 04mins | 224 MB |
| Vacuum Systems – Part I Terminology, Types, Vacuum Pump Selection, LRVP & other types and Process Control of LRVP |
1 hour 12 mins | 275 MB |
| Vacuum Systems – Part II Jet Pumps and Ejectors, Process Control of Ejectors, Air Leakage Estimation, PDS |
1 hour 14 mins | 289 MB |
GROUP 03 :: Piping & Instrumentation (P&Id) | Instrumentation & Control | Line Sizing & Hydraulics | Materials of Constructions | Precommisioning & Commissioning | Project Types, Schedules, CTR | Cost Estimation & Financial Analysis | Hazop Study
| Topic (12 Videos) | Video Length | Size |
| Piping & Instrumentation (P&Id) – Part I Types of Process Plants, Project Types & Stages, Inputs to P&IDs, Softwares, Layout, Piping Items and Instrumentation |
1 hour 08 mins | 181 MB |
| Piping & Instrumentation (P&Id) – Part III Equipment Symbols, Process Control, Simple & Detailed Representation |
2 hour 01 mins | 382 MB |
| Piping & Instrumentation (P&Id) – Part III Review of Sample Reference P&IDs |
2 hour 19 mins | 578 MB |
| Instrumentation & Control – Part I Instrumentation – Local, Control Valve, on-off valve, Control Systems & Basic Schemes |
2 hour 12 mins | 526 MB |
| Instrumentation & Control – Part II Control Methods for Various Equipment & Packages, Alarms, PSD, ESD, DCS Graphics, IPDS |
1 hour 45 mins | 453 MB |
| Line Sizing & Hydraulics – Part I Definition, Softwares, Typical velocities / pressure drops used, Types of Hydraulics with examples |
1 hour 04 mins | 312 MB |
| Line Sizing & Hydraulics – Part II Two Phase, Cooling Water, Hydraulic Examples, Output from Hydraulics |
1 hour 56 mins | 436 MB |
| Materials of Constructions Responsibility for Selection & Typical Environments, Materials Selection Criteria, Metallic Materials, Non Metallic materials, Corrosion & Corrosion Inhibitors, Materials for Few Common Utility Services |
1 hour 20 mins | 253 MB |
| Precommisioning & Commissioning Definitions, Sequence of Facilities Precommissioning, Organogram, Codes, Hydrotest, Process Documents required in Precommissioning, Precommissioning Procedures, PSSR, Commissioning Gaurantee Run, Responsibility Matrix |
1 hour 08mins | 400 MB |
| Project Types, Schedules, CTR Types of Process Plants, Project Types & Project Stages, Engineering Disciplines & Interaction, Project Schedule, Cost, Time & Resource Estimation |
1 hour 10 mins | 184 MB |
| Cost Estimation & Financial Analysis Project Types, Stages & Cost Estimation Accuracy, Project Stagewise Costing Methodology, Cost Estimate of Project, Financial Analysis Terminology, Financial Analysis of Project, Project Ranking, Feasibility Report |
1 hour 24 mins | 209 MB |
| Hazop Study When Conducted, Team Composition, Software, Node Definition & Markup, Design Intent and Basis & Assumption, Process Documents Required, Actual Hazop Worksheet & Example, Pitfalls to be avoided, Hazop Close out & Report |
0 hour 49 mins | 190 MB |
GROUP 04 :: Utility – Intro, Compressed Air, Nitrogen, Water Systems, Fuel Systems, Thermic Fluid System, Steam & Condensate
| Topic (16 Videos) | Video Length | Size |
| Utility – Intro to Utility Systems Intro to Utility Systems in Various Types of Chemical Plants |
2 hour 06 mins | 423 MB |
| Utility – Compressed Air – Part I Introduction, Consumers, Industry Norms, Codes, Compressor types, Capacity Ranges and Sizing of Wet / Dry air receivers |
1 hour 18mins | 326 MB |
| Utility – Compressed Air – Part II Control of system, Components of system, Types of Dryers, MOC, Procurement Strategy, Location in plot, Reference Documents |
1 hour 33 mins | 257 MB |
| Utility – Nitrogen – Part I Introduction, usage, specifications, codes, Specific usages |
0 hour 59 mins | 156 MB |
| Utility – Nitrogen – Part II Nitrogen sources, Liquid Nitrogen storage / vaporisers, Air compressors, Storage vessels, Catering to Peak Demand, Location in plot, PSA Based Generation method |
1 hour 04 mins | 217 MB |
| Utility – Nitrogen – Part III Cryogenic Based Production, Membrane based production, Cost Comparision between methods, Process Control, MOC, Procurement Strategy, Reference Documents |
1 hour 11 mins | 215 MB |
| Utility – Water Systems – Part I Introduction, Sources of water, Uses, Composition and Interpretation / Significance, Raw water sources, equipment involved |
0 hour 50 mins | 126 MB |
| Utility – Water Systems – Part II Raw water, Potable water, Fire water, Cooling water |
1 hour 14 mins | 215 MB |
| Utility – Water Systems – Part III Sea Water, Soft Water, D.M. water, Boiler Feed Water |
1 hour 34 mins | 245 MB |
| Utility – Water Systems – Part IV Location in Plot, Control, MOC, Procurement Strategy for Packages, Process Calculations, Reference Documents |
1 hour 27 mins | 300 MB |
| Utility – Fuel systems – Part I Introduction, Usage, Fuel Selection & Properties, Solid Fuels, Liquid Fuels |
1 hour 06 mins | 165 MB |
| Utility – Fuel systems – Part II Liquid Fuels, Gaseous Fuels, Fuel Emissions, Pollution Abatement, Reference Documents |
1 hour 16 mins | 302 MB |
| Utility – Thermic Fluid System – Part I Introduction, Standards, Applications, Types, Selection Criteria, Components, Fuel Selection – Liquid & Gaseous, Liquid fuel oil train |
1 hour 06 mins | 313 MB |
| Utility – Thermic Fluid System – Part II Fuel Gas Train, Draft, Burners, Tube MOC, Soot Blowers, Expansion-Deareation Tank, Pumps, Control of system, Layout, Procurement Strategy, Pollution abatement, Reference Documents |
1 hour 27 mins | 302 MB |
| Utility – Steam & Condensate – Part I Steam Properties, Usages, Pressure / Temperature Levels, Codes & Regulations, Overall Network Components, BFW & Condensate Treatment |
1 hour 31 mins | 353 MB |
| Utility – Steam & Condensate – Part II Fuel types, Burners, Insulation, Pollution & Abatement, Steam Velocities, Procurement Strategy, Reference Documents |
2 hour 20 mins | 557 MB |
GROUP 05 :: Separators | Steam & Gas Turbines | Distillation | Evaporators | Blowers & Fans
| Topic (10 Videos) | Video Length | Size |
| Separators Introduction & Applications, Design Codes, Vessel Sizing Criteria, Vapour – Liquid Sizing Methods- k Value, Vapour- Liquid Sizing method – drag Coefficient method, Liquid Holdup and Surge Times, Comparison between Vertical and Horizontal Vapor-Liquid Separators, Gas – Liquid-Liquid Separation, Vertical Separator Vessels, Horizontal Separators, Internals & General Appurtenances, Procurement Strategy, Material of Construction, Process Datasheet Preparation, Calculation Template & Worked Examples, Reference Project Documents |
1 hour 46 mins | 363 MB |
| Steam & Gas Turbines – Part I Steam Turbine Principles, Types, Components, Calculations, PDS, Process Control, Reference Documents |
1 hour 26 mins | 297 MB |
| Steam & Gas Turbines – Part II Gas Turbine types, components, configurations, cycles, Calculations, fuels, process control, PDS, procurement strategy, reference documents |
1 hour 00 mins | 161 MB |
| Distillation – Part I Introduction, Principles, Components, Terminology, Column Design |
1 hour 05 mins | 165 MB |
| Distillation – Part II Column Internals, Packed Column Design |
1 hour 00 mins | 141 MB |
| Distillation – Part III Distributors, Collectors, Tray design, Column Hydraulics, Live Steam Injection, Reboilers |
1 hour 20 mins | 237 MB |
| Distillation – Part IV Column Sequencing, Process Control, Absorption & Stripping, MOC |
0 hour 50 mins | 131 MB |
| Distillation – Part V PDS, Procurement Strategy, Examples, KG Tower Hydraulic Design Software, Actual Project References |
2 hour 07 mins | 461 MB |
| Evaporators Introduction, Types & Applications, Evaporator Auxiliaries, Energy Efficiency of Evaporation Plants, Methods of Feeding, Performance, Example Calculations, Process Data Sheet, Procurement Strategy |
1 hour 26 mins | 241 MB |
| Blowers & Fans Introduction, Terminology, Difference between Fan, Blower & Compressor, Classification of Fans / Blowers, Performance, Process Control, Parallel & Series Operation, Process Calculations, Process Data Sheet, Procurement, Technical bid analysis and Technical recommendation |
1 hour 34 mins | 237 MB |
GROUP 06 :: Process Engineering Documentation | Utility – Refrigeration, Co-Gen, CBD, CRWS, OWS and Rain Water Harvesting | ETP | Special Process Items | Pressure Safety Valves | PSV & Rupture Discs
| Topic (16 Videos) | Video Length | Size |
| Process Engineering Documentation Types of Process Plants, Project Types & Stages in CPI, Process Engineering Documents, Elaboration on Each Documentation |
1 hour 48 mins | 359 MB |
| Utilities – Refrigeration – Part I Usages, Codes, Refrigerants used, Terminology, Methods of refrigeration, Chilled water / Brine circuits |
00 hour 55 mins | 128 MB |
| Utilities – Refrigeration – Part II Equipment Used, MOC, Insulation, Locations in Plot, Insulation, Procurement Strategy, Process Deliverables, Reference Documents |
00 hour 38 mins | 121 MB |
| Utility – Miscellaneous (Co-Gen, CBD, CRWS, OWS and Rain Water Harvesting) Part I Introduction to other various miscellaneous Utility systems in a Process plant, Co-Gen Plant Codes & Regulations, Co-Gen Plant Configurations, Equipment in Co-Gen Plant, Onshore Drain Systems, Oily Water Sewer (SOW), Closed Blowdown (CBD) system |
1 hour 17 mins | 169 MB |
| Utility – Miscellaneous (Co-Gen, CBD, CRWS, OWS and Rain Water Harvesting) Part II Contaminated Rain Water (SRW) system, Sewage, Offshore Drain Systems, Oily Water Sewer (SOW), Closed Blowdown (CBD) system, Contaminated Rain Water (SRW) system, Rain Water Harvesting system – Significance, Schematic, Sizing of Equipment, Reference Project Documents |
1 hour 25 mins | 282 MB |
| Utility – Effluent Treatment Part I Introduction, Codes & Regulations, Effluent sources, composition, pollutants and treatability study, Terminology in effluent analysis and usage of Treated effluents, Philosophy of effluent segregation, overall schematic and plant configuration, Primary Treatment in ETP, Secondary Treatment in ETP |
1 hour 25 mins | 278 MB |
| Utility – Effluent Treatment Part II Tertiary Treatment in ETP and Recycling of treated effluent in Zero Liquid Discharge (ZLD) plant, Layout and location of ETP, Procurement Strategy for ETPs, Material of Construction (MOC) of equipment used and Control of ETP plant, Inputs required for Design and Process Deliverables, Reference Project Documents |
0 hour 55 mins | 206 MB |
| PSV and Rupture Disk – Part I Introduction, PSV Codes & Applications, Definitions & Terminology, Pressure Relief Valve Types, PSV Relief Load Philosophies & Calculations |
1 hour 35 mins | 384 MB |
| PSV and Rupture Disk – Part II PSV Inlet / Outlet piping, Rupture Discs, Rupture Discs Applications, Rupture Discs Types & Selection, Rupture Disc Sizing, PSV and Rupture Disc Process Data Sheet, Material of Construction & Procurement Strategy, Few Case examples of Wrong Industry Installations |
00 hour 55 mins | 208 MB |
| Utility – Safety Relief and Flare Systems – Part I Introduction to Safety Systems, Codes, Standards & Regulations, Equipment requiring safety relief and causes of relief in CPI, Components of safety system, Relief sources & types of Pressure Safety Valves (PSV), Terminology used, relief summary and Governing cases identification, Flare network, Knock Out Drum (KOD), network purging, Flares – types, height & safety distances |
1 hour 16 mins | 283 MB |
| Utility – Safety Relief and Flare Systems – Part II Flare components, MOC, pilot gas, Control of Flare System & typical piping network, Flare Process Data Sheet, Procurement Strategy for Flare systems, Inputs required for Design and Process Deliverables, Examples of Flare Header Sizing, Purging rate calculation, Reference Project Documents |
2 hour 07 mins | 414 MB |
| Special Process Items – Part I Flame Arrestors, Spray Nozzles, Insulation, Vortex Breakers, Static Mixers, Manual Valves |
1 hour 28 mins | 238 MB |
| Special Process Items – Part II Strainers, Immersion Heaters, Pressure Reducing and Desuperheating Station, Restriction Orifice |
00 hour 39 mins | 112 MB |
GROUP 07 :: Process Simulation in HYSYS
| Topic (10 Videos) | Video Length | Size |
| Simulation Intro To Simulation |
0 hour 02 mins | 12 MB |
| Application of ASPEN Application of ASPEN |
00 hour 17 mins | 62 MB |
| Getting Started with ASPEN HYSYS Getting Started with ASPEN HYSYS |
00 hour 22 mins | 97 MB |
| Flash Calculations Flash Calculations in ASPEN HYSYS |
00 hour 12 mins | 58 MB |
| Control Valve Sizing Control Valve Sizing in ASPEN HYSYS |
00 hour 19 mins | 59 MB |
| Pump Modeling Pump Modeling in ASPEN HYSYS |
00 hour 42 mins | 145 MB |
| Line Hydraulics Line Hydraulics in ASPEN HYSYS |
0 hour 46 mins | 177 MB |
| Separator Sizing Separator Sizing in ASPEN HYSYS |
00 hour 29 mins | 114 MB |
| Relief Device Sizing Relief Device Sizing in ASPEN HYSYS |
00 hour 38 mins | 172 MB |
| Heat Exchanger Modelling in ASPEN HYSYS Heat Exchanger Modelling in ASPEN HYSYS |
00 hour 45 mins | 184 MB |
| Heat Exchanger Modelling in ASPEN EDR Heat Exchanger Modelling in ASPEN EDR |
01 hour 45 mins | 482 MB |
GROUP 08 :: Cryogenic Storage Tanks | Leaching & Extraction | Dryers | Incinerators | Water Process Calculations | Philosophies
| Topic (12 Videos) | Video Length | Size |
| Cryogenic Storage Tanks & Systems – Part I Introduction, Applications and When to Select Cryogenic Storages, Codes and Standards, Terminologies used & Tank Sizing, Types of Cryogenic Tanks, Overview of a Typical Cryogenic Storage Terminal, Utilities Crucial for a Cryogenic Storage Terminal, Tank LP Pump & Insulation |
01 hour 08 mins | 103 MB |
| Cryogenic Storage Tanks & Systems – Part II Other Equipment used in Cryogenic Storage System, Heat Loss Calculation, Various Tank Parameter Settings, BOG Generation & Calculations, Tank Venting Calculations |
01 hour 12 mins | 192 MB |
| Cryogenic Storage Tanks & Systems – Part III Tank control & automation, Tank drying, purging/inerting and cool down, Cold vent dispersion study, Phenomena of Roll Over and Prevention, Process Data Sheet, Procurement Strategy, Material of Construction, Reference Actual Project Documents |
01 hour 19 mins | 290 MB |
| Leaching & Extraction – Part I Introduction, Solid-Liquid Extraction (or Leaching) in CPI, Equipment used in Solid – Liquid Leaching, Continuos Solid – Liquid extraction apparatus, Leaching Process calculations, Procurement Strategy |
00 hour 58 mins | 174 MB |
| Leaching & Extraction – Part II Liquid-Liquid Extraction principles, Solvent Selection Criteria, Equipment Involved in Liquid-Liquid Extraction, Column Selection Criteria, Few Important Factors |
00 hour 42 mins | 95 MB |
| Leaching & Extraction – Part III Examples of Liquid – Liquid Extraction, Process Calculation Methods, Procurement Strategy |
00 hours 55 mins | 145 MB |
| Dryers Introduction, Drying Requirement in CPI, Dryers Classification, Each Type Dryer Details, Selection of Dryers, Process Data Sheet, Procurement Strategy |
01 hour 27 mins | 141 MB |
| Incinerators Introduction to Incinerators, Applications of VOC Reduction units / Incinerators, Industry wise Pollutant waste gases, Types of VOC Reduction Technologies / Incinerators, Solid, Liquid & Gaseous Waste Incinerators, Air Pollution Control Equipment, Various Configurations of Incinerator system, Procurement Strategy, Process Control, Process Data Sheet Preparation |
01 hour 14 mins | 187 MB |
| Water Process Calculations – Part I Water quality interpretation & Analysis, Water Hardness Calculation, Demineralisation system design and calculation |
01 hour 39 mins | 268 MB |
| Water Process Calculations – Part II Reverse Osmosis system design and calculation |
00 hour 55 mins | 158 MB |
| Water Process Calculations – Part III Cooling water system calculations, Langelier and Ryznar Indices |
00 hour 15 mins | 44 MB |
| Process Philosophies INTRODUCTION, ISOLATION PHILOSOPHY, SPARING PHILOSOPHY, VENT & DRAIN PHILOSOPHY, EMERGENCY SHUTDOWN AND DEPRESSURIZATION PHILOSOPHY, WINTERIZATION PHILOSOPHY, CLOSED & OPEN DRAIN PHILOSOPHY, MODULARISATION PHILOSOPHY |
01 hour 25 mins | 338 MB |
