3.1 | Introduction | 4 |
3.1.1 | Pump Related Important References | 4 |
3.2 | International Standards | 4 |
3.2.1 | Centrifugal Pump Standards | 4 |
3.2.2 | Positive Displacement Pump Standards | 5 |
3.3 | Definitions | 7 |
3.4 | Abbreviations | 8 |
3.5 | Overall Pump Options | 10 |
3.6 | Centrifugal Pumps | 13 |
3.6.1 | Principle of Operation | 14 |
3.6.2 | Head Produced by a Centrifugal Pump | 15 |
3.6.3 | Mechanical Components of centrifugal pump | 16 |
3.6.4 | Head versus Flow Characteristic for centrifugal pump | 17 |
3.6.5 | System Resistance | 18 |
3.6.6 | Centrifugal Pump Design Parameters | 20 |
3.6.6.1 | Maximum Capacity | 20 |
3.6.6.2 | Cut-off Flow | 21 |
3.6.6.3 | Minimum Flow | 21 |
3.6.6.4 | Pump Power, Differential Head and Efficiency | 25 |
3.6.7 | Impellers for Centrifugal pumps | 30 |
3.6.8 | Stream Specific Gravity (Multiple Fluids) | 32 |
3.6.9 | Pump Shutoff Head | 33 |
3.6.10 | Overall Pump Performance | 33 |
3.6.11 | Influence of Liquid Properties | 33 |
3.6.12 | Impeller Specific Speed for centrifugal pumps | 36 |
3.6.13 | Pump Suction Specific Speed | 37 |
3.6.14 | Net Positive Head | 39 |
3.6.14.1 | NPSHa Calculations for High Vapor Pressure Fluids | 42 |
3.6.15 | Flow rate for a fixed temperature rise | 44 |
3.6.16 | Cavitation | 45 |
3.6.17 | Variable Speed / Frequency Driver Selection | 47 |
3.6.18 | Parallel vs. Series Centrifugal Pump Operation | 48 |
3.6.18.1 | Parallel Pump Operation | 48 |
3.6.18.2 | Series Pump Operation | 50 |
3.6.19 | Centrifugal Pump Affinity Laws (also called Fan Laws) | 53 |
3.6.20 | Pump Sparing | 54 |
3.6.21 | Centrifugal Pump Cooling Water Requirement | 55 |
3.6.22 | Typical Centrifugal Pump Models available in Industry | 55 |
3.6.23 | Centrifugal Pump Process Calculations | 59 |
3.6.24 | Performance Curves | 62 |
3.6.25 | Centrifugal Pump Types in CPI | 65 |
3.6.25.1 | Horizontal Single Stage Process Pump | 68 |
3.6.25.2 | Between-Bearings Impeller Centrifugal Pumps | 69 |
3.6.25.3 | Double Suction versus Single Suction Pumps | 70 |
3.6.25.4 | Radial Split Case versus Axial Split Case Pumps | 72 |
3.6.25.5 | Vertical Inline Pump | 72 |
3.6.25.6 | Vertical Sump Pump | 74 |
3.6.25.7 | Horizontal Multi-Stage Pump | 76 |
3.6.25.8 | Vertical Canned Barrel Pump | 79 |
3.6.25.9 | High Speed Centrifugal Pump | 80 |
3.6.25.10 | Sealless Canned Style Pumps | 82 |
3.6.25.11 | Barrel Unloading centrifugal pumps | 83 |
3.6.25.12 | Hydraulic Power Recovery Turbine (HPRT) | 84 |
3.6.25.13 | Self Priming Centrifugal Pumps | 85 |
3.6.25.14 | Submersible Pumps | 86 |
3.6.25.15 | Vertical Multistage Pump | 88 |
3.6.25.16 | Jet Pumps | 91 |
3.7 | Positive Displacement Pumps | 92 |
3.7.1 | Reciprocating Positive Displacement Pumps | 93 |
3.7.1.1 | Metering Diaphragm Pumps | 93 |
3.7.1.2 | Reciprocating Metering Pumps | 95 |
3.7.2 | Rotary Positive Displacement Pumps | 103 |
3.7.3 | Screw Pumps | 104 |
3.7.4 | Gear Pumps | 107 |
3.7.5 | Peristaltic pumps (Hose pumps) | 109 |
3.7.6 | Progressive Cavity Pump | 109 |
3.7.7 | Sliding Vane Pump | 110 |
3.7.8 | Flexible Impeller Pump | 111 |
3.7.9 | Lobe Type Pump | 111 |
3.7.10 | Performance curve for Positive displacement pumps | 112 |
3.7.11 | Process Calculations for Reciprocating pumps | 117 |
3.7.12 | Net Positive Suction Head (NPSH) | 119 |
3.8 | CENTRIFUGAL PUMP Seal Selection and Seal Chamber | 120 |
3.8.1 | API Seal Flushing Plans | 122 |
3.8.2 | Quenching | 137 |
3.9 | Control of Pumps | 144 |
3.9.1 | Centrifugal Pumps | 144 |
3.9.1.1 | Optional Features for Centrifugal Pumps | 141 |
3.9.2 | Control of Positive Displacement Pumps | 147 |
3.10 | Process Datasheet Sheet of Pumps | 149 |
3.10.1 | Pump Specification Sheet | 149 |
3.10.2 | Capacity | 150 |
3.10.3 | Minimum Required Flow (For Centrifugal Pumps Only) | 150 |
3.10.4 | Suction Pressure | 150 |
3.10.5 | Discharge Pressure | 151 |
3.10.6 | NPSH | 151 |
3.10.7 | Power Requirements | 153 |
3.10.8 | Pump Efficiency | 153 |
3.10.9 | Stream Properties | 153 |
3.11 | Examples for Pump Calculations | 156 |
3.12 | Centrifugal Pump Glossary | 175 |
3.13 | Glossary For Positive Displacement Pumps | 178 |
3.14 | References | 181 |
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